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fix(controllers): replace EtcdMember Pods that reach a terminal phase - #370

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Timofei Larkin (lllamnyp) merged 3 commits into
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fix/368-replace-terminal-phase-pod
Sep 22, 2026
Merged

Timofei Larkin (lllamnyp) merged 3 commits into
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fix/368-replace-terminal-phase-pod

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@androndo

@androndo Andrey Kolkov (androndo) commented Sep 15, 2026

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Problem

Fixes #368.

A graceful node shutdown SIGTERMs etcd, which exits 0; the kubelet moves the Pod to a terminal phase (Succeeded, or Failed on a non-zero exit) without deleting it. The kubelet never restarts containers in a terminal Pod, and the operator manages bare Pods (not a StatefulSet), so EtcdMemberReconciler.ensurePod — which only recreates on NotFound — treated the Succeeded Pod as present and left the member down permanently.

Seen in production: all nodes of a cluster were rebooted at once, every etcd Pod went Succeeded, and etcd never recovered until the Pods were deleted by hand. Neither existing self-heal caught it:

  • the crash-loop detector (etcdContainerStuck) needs RestartCount >= 5 — a clean exit has zero restarts;
  • the memory pod-loss detector fires only on a missing or UID-changed Pod.

Fix

Delete an owned Pod in a terminal phase with no deletionTimestamp, then requeue. The next reconcile recreates it, reusing the existing paths per storage type:

  • PVC-backedensurePod recreates against the same PVC; etcd resumes from its data dir with the same member ID.
  • Memory-backed → deleting the terminal Pod turns the "Succeeded, same UID" state into the Pod-gone state the existing pod-loss path already handles → the member is deleted and gap-filled with a fresh member ID (its tmpfs data was lost, so it is replaced, not recreated in place).

This addresses the issue's five considerations:

  1. Succeeded vs Failed — both terminal phases mean "won't restart on its own"; both are handled the same. Crash-looping (as opposed to a terminal phase) is still the separate etcdContainerStuck path.
  2. Recreate vs replace — delegated to existing paths (PVC recreate / memory member-replace) rather than duplicated.
  3. Local storage — no special handling needed: the recreated Pod stays Pending until its node returns (a Pending Pod is not terminal, so it is not re-deleted).
  4. Quorum-loss — deliberately not quorum-gated, so a whole-cluster reboot recovers (every member is free to recreate). The quorum gate remains only on the member-destroying crash-loop path.
  5. Manual restart — a Pod already terminating (deletionTimestamp set) is left to finish.

Tests

  • TestPodInTerminalPhase — the phase predicate (Running/Pending/Unknown false; Succeeded/Failed true).
  • TestReconcile_ReplacesTerminalPhasePod — PVC-backed: pass 1 deletes the Succeeded Pod, pass 2 recreates a fresh Pod against the preserved PVC.
  • TestReconcile_MemoryMemberTerminalPodTriggersReplacement — memory-backed: pass 1 deletes the terminal Pod, pass 2 marks the member for replacement and creates no fresh tmpfs Pod.
  • TestDeleteTerminalPod_SkipsPodBeingDeleted — a Pod already terminating is left alone.

Verified the two reconcile tests fail against a no-op deleteTerminalPod and pass with the fix. go vet clean; full go test ./... green.

Summary by CodeRabbit

  • Bug Fixes
    • Terminal member Pods that have succeeded or failed are now replaced automatically.
    • PVC-backed members recreate the Pod while preserving required recovery state.
    • Memory-backed members trigger replacement without recreating a Pod unnecessarily.
    • Pods already terminating or owned by another member are left unchanged.
    • Replacement status is reported as not ready before deletion, allowing failed updates to retry safely.

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Review in Change Stack →

Navigate logical layers of code changes, visualize relationships, and explore their blast radius.

📝 Walkthrough

Walkthrough

The controller now detects member-owned Pods in Succeeded or Failed phases. It records MemberReady=False, deletes the Pod, and requeues reconciliation. PVC-backed members recreate Pods, while memory-backed members follow deletion handling.

Changes

Terminal Pod Recovery

Layer / File(s) Summary
Terminal Pod detection and replacement
controllers/etcdmember_controller.go
The controller identifies owned, non-terminating Pods in terminal phases. It writes PodReplacing readiness status, deletes the Pod, and requeues after two seconds.
Terminal Pod recovery validation
controllers/etcdmember_controller_test.go
Tests cover PVC preservation and recreation, memory-backed member deletion, ownership and deletion guards, readiness updates, terminal phases, and status-update conflicts.

Priority: ⬆️ High

Estimated code review effort: 3 (Moderate) | ~25 minutes

Change: Bug fix · Severity of issue fixed: High

Sequence Diagram(s)

sequenceDiagram
  participant EtcdMemberReconciler
  participant KubernetesAPI
  participant EtcdMemberStatus
  EtcdMemberReconciler->>KubernetesAPI: Read member-owned Pod
  KubernetesAPI-->>EtcdMemberReconciler: Return Succeeded or Failed Pod
  EtcdMemberReconciler->>EtcdMemberStatus: Set MemberReady=False with PodReplacing
  EtcdMemberReconciler->>KubernetesAPI: Delete terminal Pod
  KubernetesAPI-->>EtcdMemberReconciler: Confirm deletion or NotFound
  EtcdMemberReconciler->>EtcdMemberReconciler: Requeue after 2 seconds
Loading

Merge Risk: 🟡 Moderate · up to 16f07

A terminal memory-backed member can be recreated with empty temporary storage under its old identity instead of being replaced. Persist the observed Pod UID or enter replacement directly before merging.

🚥 Pre-merge checks | ✅ 5
✅ Passed checks (5 passed)
Check name Status Explanation
Description Check ✅ Passed Check skipped - CodeRabbit’s high-level summary is enabled.
Title check ✅ Passed The title clearly and concisely describes the main change: replacing EtcdMember Pods that reach a terminal phase.
Linked Issues check ✅ Passed Issue #368 requires replacement of owned Pods in both terminal phases. The controller detects Succeeded and Failed Pods, ignores non-terminal phases, checks ownership, skips Pods with `deletionTim…
Out of Scope Changes check ✅ Passed The production changes are limited to terminal-Pod detection, readiness handling, deletion, and requeue behavior in the EtcdMember controller. The added tests directly verify the linked issue behavior…
Docstring Coverage ✅ Passed Docstring coverage is 90.00% which is sufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 10 functions across 2 files.
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A graceful node shutdown SIGTERMs etcd, which exits 0, and the kubelet
moves the Pod to a terminal phase (Succeeded, or Failed on a non-zero
exit) without deleting it. The kubelet never restarts containers in a
terminal Pod, and the operator manages bare Pods rather than a
StatefulSet, so ensurePod — which only recreates on NotFound — treated
the Succeeded Pod as present and left the member down permanently. This
was seen in production after all nodes of a cluster were rebooted at
once: every etcd Pod was Succeeded and etcd never recovered until the
Pods were deleted by hand. The crash-loop detector didn't help (it needs
5+ restarts; a clean exit has zero) and neither did the pod-loss detector
(it fires only on a missing or UID-changed Pod).

Delete an owned Pod that has reached a terminal phase and has no
deletionTimestamp, then requeue. The next reconcile recreates it: a
PVC-backed member resumes from its data dir with the same member ID; a
memory-backed member falls into the existing pod-loss path once the Pod
is gone (its tmpfs data was lost, so it is replaced, not recreated). A
Pod already terminating is left to finish, so a manual restart, drain, or
eviction is untouched. Not quorum-gated: a whole-cluster reboot lands
every member here at once and all must be free to recreate.

Fixes #368

Assisted-By: LLM
Signed-off-by: Andrey Kolkov <androndo@gmail.com>
Deleting a terminal-phase Pod returned before any status write. When the
re-creation then failed (missing TLS Secret, quota) updateStatus never
ran, so the member kept advertising MemberReady=True with no Pod and
inflated the cluster's readyMembers count that the crash-loop quorum gate
reads. Set Ready=False with reason PodReplacing in the same pass, keeping
the phase and reason the Pod died with, and log the delete like the other
destructive paths in Reconcile. Status.PodUID is preserved so the memory
pod-loss gate still fires on the next pass.

Pin the ownership conjunct of the delete guard with its own test.

Assisted-By: LLM
Signed-off-by: Andrey Kolkov <androndo@gmail.com>
The condition was written after the Pod delete, so a conflicting status
write (the cluster controller patches member status too) returned an
error with the Pod already gone; the retry found nothing terminal and the
flip was lost. Split the delete into a predicate and the delete itself,
and persist the condition first so a failed write leaves the terminal Pod
in place as the retry trigger. Trim the comments to the reasons.

Assisted-By: LLM
Signed-off-by: Andrey Kolkov <androndo@gmail.com>

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Actionable comments posted: 1


  • 🪄 Fix CodeRabbit comments on this PR
🤖 Prompt to fix review comments
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only still-valid issues, skip the rest with a brief reason, keep changes
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Inline comments:
In `@controllers/etcdmember_controller.go`:
- Around line 174-176: Update the terminal-Pod handling around
setMemberCondition so a memory-backed member with an empty Status.PodUID records
the observed pod.UID before the Pod is deleted; track both the condition and UID
changes when deciding whether to call r.Status().Update. Add a test covering an
initially empty Status.PodUID.

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  • controllers/etcdmember_controller.go
  • controllers/etcdmember_controller_test.go

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Comment thread controllers/etcdmember_controller.go

@lllamnyp Timofei Larkin (lllamnyp) left a comment

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Approving. The failure this fixes is real and permanent, and the remedy delegates to paths that already exist rather than inventing a second replacement policy.

On the diagnosis. A Pod in Succeeded/Failed is still an object in the API, so ensurePod — which creates only on NotFound — sees a Pod present and does nothing, while the kubelet never restarts a terminal Pod's containers. Neither existing self-heal path can reach it: etcdContainerStuck needs RestartCount >= 5 on a not-ready container, and the memory Pod-loss detector needs the Pod object missing or UID-changed. Deleting the Pod is the only lever that converts this state into something the controller already knows how to handle, and both outcomes are delegated correctly — PVC-backed resumes from its data dir with the same member ID, memory-backed falls into the Pod-loss path and is replaced with a fresh one.

One small correction to the description, which does not change the fix: buildPod sets no restartPolicy, so it defaults to Always, under which a container exiting 0 is simply restarted and the Pod stays Running. The terminal phase comes from the kubelet's graceful-node-shutdown manager marking the whole Pod terminal (Failed/reason Terminated, or Succeeded on kubelet versions carrying that bug), or from eviction/admission failure. Handling both phases is right either way, and it is also why terminal-phase and crash-loop are disjoint signals rather than overlapping ones.

On the ordering. Writing MemberReady=False before the delete, and returning the status-write error so the delete is never reached on failure, is the right way round and matters more than it looks. The cluster controller sums MemberReady=True into Status.ReadyMembers, and clusterHasQuorumWithout — the gate on the member-destroying crash-loop path — reads that count. A stale-high ready count is exactly what lets a second concurrent failure pass the quorum gate and delete a member when quorum is already gone. Proving the ordering by fault injection rather than by inspection is the right level of rigour for this.

Avoiding ensurePodAbsent here is also correct and worth the comment it got: that helper clears Status.PodUID, which would disarm the memory Pod-loss gate and bring the member back on an empty tmpfs under its old identity.

On not quorum-gating the replacement. Agreed, and it should stay that way. Replacement is non-destructive for PVC-backed members — the PVC, data dir and member ID all survive, and etcd observes a restart rather than a membership change — so a quorum gate would make the exact incident in #368 unrecoverable, since quorum is gone precisely when every member needs replacing. The gate belongs where the destruction is.

Checked separately, both fine:

  • A restore-seed member whose Pod is replaced re-runs its restore init container; the restore agent skips when <datadir>/member exists, so a replacement does not roll the data dir back to the snapshot.
  • buildPod can hand a replacement --initial-cluster-state=new when the member is the seed with no discovered member ID and no latched ClusterID. That is inert for PVC-backed (etcd ignores it on a non-empty data dir) and unreachable for memory-backed, where the Pod-loss path deletes the member before ensurePod runs.

Non-blocking follow-ups, filed as #372: the replacement path has no cap or backoff, so a Pod that lands in Failed deterministically churns indefinitely (no data or quorum risk, but it also never escalates to etcdContainerStuck, since each replacement resets RestartCount); Status.PodUID could be backfilled inside the status update the branch already performs, so the memory path stops depending on when status was last persisted; and a reconcile-level negative over a Running Pod would pin explicitly what TestPodInTerminalPhase currently only covers at the predicate.

Verified locally: build, vet and the full controllers suite green.

@lllamnyp
Timofei Larkin (lllamnyp) merged commit 2e55e7f into main Sep 22, 2026
10 checks passed
@lllamnyp
Timofei Larkin (lllamnyp) deleted the fix/368-replace-terminal-phase-pod branch September 22, 2026 14:32
Andrey Kolkov (androndo) added a commit to cozystack/cozystack that referenced this pull request Sep 23, 2026
## What this PR does

Bumps the vendored `etcd-operator` from **v0.5.5** to
**[v0.5.6](https://github.com/cozystack/etcd-operator/releases/tag/v0.5.6)**.

v0.5.6 is a controller-only bug-fix release; the two changes are:

- **Terminal-phase `EtcdMember` Pods are replaced**
([etcd-operator#370](cozystack/etcd-operator#370)).
A graceful node shutdown SIGTERMs etcd, which exits 0, and the kubelet
parks the Pod in `Succeeded` without deleting it. The operator manages
bare Pods and only recreated on `NotFound`, so after a whole-cluster
reboot every member stayed down until the Pods were deleted by hand. The
reconciler now deletes an owned Pod in a terminal phase and lets the
next pass recreate it against the same PVC (or, for memory-backed
members, through the existing pod-loss re-add path).
- **`EtcdCluster` status stays truthful while etcd is unreachable**
([etcd-operator#369](cozystack/etcd-operator#369)).
On a converged cluster the learner-promote and auth reconcile paths
returned their transient requeue before `updateStatus`, so
`Available`/`Degraded` and `readyMembers` froze at the last healthy
value and a fully down cluster kept advertising `Available=True`. The
status write now always happens, with the requeue carried through it.

Package changes are pin-only:

- **`etcd-operator`**: `appVersion` → v0.5.6 (image tag derives from
it), `ETCD_OPERATOR_REF` → v0.5.6, `tests/deployment_test.yaml` image
pins → v0.5.6.
- **`etcd-operator-crds`**: `ETCD_OPERATOR_REF` → v0.5.6. `make update`
at the new ref produces an empty diff: the five CRDs are byte-identical
to v0.5.5, and `charts/etcd-operator/files/manager-role-rules.yaml` did
not change, so `templates/rbac.yaml` is untouched.

Verified locally: `helm unittest` 18/18 (`etcd-operator`) and 1/1
(`etcd-operator-crds`), `helm lint` clean on both, `helm template`
renders `ghcr.io/cozystack/etcd-operator:v0.5.6`, and that tag resolves
in ghcr.io.

### Screenshots

n/a — no UI changes.

### Downstream repositories

Walked the trigger map against the diff. The change is confined to
`packages/system/etcd-operator{,-crds}` and touches only version pins:
etcd-operator is a system component (not a
`packages/apps`/`packages/extra` package the website and TF provider
track), no CRD, schema, values, `hack/`, installer or platform values
changed.

- [x] No downstream repository is affected by this change

### Release note

```release-note
chore(etcd-operator): bump to v0.5.6, which replaces EtcdMember Pods left in a terminal phase after a node shutdown and keeps EtcdCluster Available/Degraded conditions truthful while etcd is unreachable
```


<!-- This is an auto-generated comment: release notes by coderabbit.ai
-->

## Summary by CodeRabbit

* **Updates**
* Updated the etcd operator to version 0.5.6. This version is used
consistently across the operator deployment and its associated custom
resource definitions.

<!-- end of auto-generated comment: release notes by coderabbit.ai -->
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EtcdMember never replaces a Pod that reached a terminal phase; graceful node shutdown leaves etcd down permanently

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